IP68 WATERPROOF ENCLOSURES

Are you seeking unmatched reliability in IP68 aluminum enclosures? With PUMAYCASE, you can trust in the quality, performance, and long-lasting durability of our solutions. Our dedication to custom designs ensures that your specific needs are met with enclosures built for optimal protection and performance in challenging environments. Count on PUMAYCASE to provide the enclosures that power the success of your industrial projects.

Your Trusted Supplier of IP68 Aluminum Enclosures

At PUMAYCASE, we specialize in providing high-quality IP68 aluminum enclosures designed to protect your industrial electronics in even the harshest conditions. With a focus on precision engineering and durability, our enclosures are tailored to meet your specific requirements, ensuring reliable performance and long-term protection for your devices. Trust PUMAYCASE as your partner for advanced enclosure solutions that support the success of your projects.
60W*60H

Stock Length:90 mmL 

75W*40H

Stock Length:90 mmL 

76W*37H

Stock Length:90 mmL 

90W*40H

Stock Length:90 mmL 

100W*50H

Stock Length:90 mmL 

125W*60H

Stock Length:90 mmL 

180W*75H

Stock Length:90 mmL 

100W*75H

Stock Length:90 mmL 

110W*65H

Stock Length:90 mmL 

130W*100H

Stock Length:90 mmL 

140W*85H

Stock Length:90 mmL 

160W*120H

Stock Length:90 mmL 

Customize IP68 Aluminum Enclosures for Your Projects!

At PUMAYCASE, we understand the importance of tailored solutions for your industrial electronics. We lead the way in enclosure engineering, offering unmatched customization and precision to meet your unique requirements. Our focus is on providing you with the highest quality enclosures that ensure the protection and success of your projects.
Tailored to Your Needs: Every project is unique, and so are your enclosure requirements. We carefully craft enclosures based on your specifications to guarantee optimal protection and performance.

Wide Range of Options: Whether you need enclosures for control panels, sensors, or other industrial electronics, our extensive selection of designs and sizes ensures we have the perfect solution for your application.

Optimized Performance: Using advanced design techniques, we engineer our enclosures to withstand the most demanding environments, ensuring that your devices stay protected and perform at their best.

Balanced Durability: We optimize the materials and construction to provide the perfect balance of durability and functionality, ensuring a long-lasting solution that doesn’t compromise on performance.
Let PUMAYCASE be your trusted partner in delivering durable, high-performance IP68 enclosures for all your industrial needs!

Easily Tailor Your IP68 Aluminum Enclosures with PUMAYCASE

Experience a smooth customization process with PUMAYCASE. We’ve streamlined the journey of obtaining your perfect IP68 aluminum enclosures, removing typical hurdles along the way. Our simple, four-step approach guarantees full support at every stage of your project:

Consultation

Share your specific requirements with us, and our experts will guide you in selecting the best enclosure options for your needs.

Design & Customization

We tailor the design, size, and features to fit your exact specifications, ensuring optimal protection and functionality.

Engineering & Production

Our skilled engineers bring your custom design to life using advanced manufacturing techniques for superior quality.

Delivery & Support

Receive your custom enclosures on time, with full support to ensure seamless integration into your projects.

Why Choose PUMAYCASE?

When you choose PUMAYCASE, you’re partnering with a leading provider specializing in designing, customizing, and manufacturing high-quality IP68 aluminum enclosures for industrial electronics. Our team combines deep industry expertise with a commitment to delivering durable, reliable, and performance-driven solutions for your projects. We focus on providing exceptional service from start to finish, ensuring you receive enclosures that meet your exact needs.

Flexibility in Ordering: Whether you need one unit or thousands, we offer flexible ordering options to match your project requirements.

Experienced Team: Our team brings years of experience in enclosure design and manufacturing, ensuring top-tier solutions for your industrial needs.

Competitive Pricing: As a direct manufacturer, we offer the best price-to-quality ratio, delivering great value without compromising on quality.

Comprehensive Service: From design to production, our wide range of services and capabilities ensures a seamless experience and full customer satisfaction.

Fast Delivery: With an efficient production process and dedicated resources, we ensure timely delivery to meet your project deadlines.

Guaranteed Satisfaction:
PUMAYCASE is CE,ROSH certified, ensuring high-quality standards, transparent communication, and a smooth, reliable experience.

Choose PUMAYCASE for your IP68 aluminum enclosures and experience the difference in quality, reliability, and customer-first service for all your industrial needs.

FAQs About IP68 Aluminum Enclosures

Got more questions? We’re here to provide the answers.

IP68 aluminum enclosures are designed to protect electronic devices from dust, water, and other environmental hazards, making them ideal for industrial, outdoor, and harsh environment applications..

Yes, we offer a wide range of IP68 enclosures, with various sizes, designs, and custom features tailored to your specific needs.

Our enclosures are used across various industries, including automation, telecommunications, medical devices, aerospace, and energy, providing reliable protection for sensitive electronics..

The lifespan of our enclosures depends on usage conditions, but with their robust design and high-quality materials, they are built for long-term durability in even the most demanding environments.

IP68 aluminum enclosures are low-maintenance. Regular inspections and cleaning may be required to ensure seals remain intact and the enclosure continues to protect electronics effectively..

PUMAYCASE ensures quality through stringent material selection, advanced manufacturing processes, and comprehensive quality control at every stage of production.

Yes, we offer full customization options, including size, shape, mounting options, and custom features to meet your specific project requirements..

Yes, our expert team is available to provide technical support and guidance throughout the design, manufacturing, and installation processes.

PUMAYCASE offers flexibility with no minimum order quantity and can handle large orders to meet your production needs.

Yes, we offer warranties on our IP68 aluminum enclosures to ensure their reliability and longevity, giving you peace of mind for your projects.

Have More Questions?

We are happy to answer any questions you may have about our products and company.

Production Process

Material
Prepare the correct enclosure size mateiral.
Cut Material
Cut the length of the material you need
Drill Screw holes
Holes normally is M2/M2.5/M3 and M4
CNC milling
Main box norally open holes by CNC machining
CNC Laser
CNC laster machining box panel. then no need made end panel mold, save cost and quick
Bend
normally made with L style end panel and Bending enclosure
Finish
After made sandblast or brush, then start to made anodizing , color as you need.
Logo Print
Logo print norally have 3 different way. engraving, silkscreen and UV print

The Complete Buyer’s Guide to IP68 Aluminum Enclosures

IP68 aluminum enclosures are essential for protecting sensitive electronics in challenging environments. These enclosures offer superior durability, corrosion resistance, and weatherproofing, making them ideal for a wide range of industrial applications. Whether you’re in electronics manufacturing, telecommunications, automation, or the energy sector, selecting the right IP68 aluminum enclosure is crucial to ensure your devices are protected and function reliably. This comprehensive guide will provide you with all the information you need to make a well-informed decision when choosing the perfect IP68 aluminum enclosure for your project.

1. What Are IP68 Aluminum Enclosures?

IP68 aluminum enclosures are high-performance protective cases designed to safeguard electronic devices and components in harsh environments. The “IP” rating stands for Ingress Protection , which indicates how well an enclosure can protect its contents from dust, water, and other external elements. The number “68” specifically refers to the following:

6: Complete protection against dust and other particles, ensuring that no dust can enter the enclosure.

8: Protection against continuous submersion in water, typically at depths of up to 1.5 meters, for extended periods.

These enclosures are made from high-quality aluminum, offering both lightweight durability and corrosion resistance, which makes them ideal for industries requiring robust protection for their electronics. The aluminum construction helps maintain the enclosure’s strength while remaining resistant to rust and wear.

2.Advantages of IP68 Aluminum Enclosures

IP68 aluminum enclosures offer numerous benefits, making them a preferred choice for protecting electronics in harsh and demanding environments. Here are the key advantages of using these enclosures:

1. Superior Protection Against Dust and Water
The IP68 rating ensures complete protection against dust ingress and continuous submersion in water, making these enclosures ideal for outdoor and industrial applications exposed to environmental elements. Whether it’s in a dusty factory or submerged in water, your devices stay safe.

2. Durability and Strength
Aluminum is known for its lightweight yet strong properties. IP68 aluminum enclosures combine these characteristics, offering a robust protective casing that can withstand impact, rough handling, and extreme conditions without adding unnecessary weight to your equipment.

3. Corrosion Resistance
Aluminum naturally resists corrosion, especially when anodized. This makes IP68 aluminum enclosures perfect for environments where exposure to moisture, chemicals, or saltwater is a concern, such as marine, offshore, or outdoor installations.

4. Enhanced Thermal Management

Aluminum has excellent thermal conductivity, which helps dissipate heat generated by electronic components. This can enhance the performance and longevity of your devices by preventing overheating and ensuring consistent operation.

5. Customizability
IP68 aluminum enclosures can be customized to fit your specific needs, including:
Size and shape adjustments Pre-drilled mounting holes Cutouts for connectors or screens Additional sealing options to further enhance water and dust protection This flexibility ensures that you can design the perfect enclosure to meet the unique requirements of your electronic devices.

6. Lightweight
Despite their durability, aluminum enclosures are relatively lightweight compared to other materials like steel. This makes them easier to handle, transport, and install, especially when dealing with large or heavy equipment.

7. Aesthetic and Professional Appearance
IP68 aluminum enclosures can be sleek and modern, giving your projects a clean, professional appearance. Their polished finish and customizable options for color and design make them suitable for applications where aesthetics matter, alongside functionality.

8. Cost-Effective Protection
While high-performance enclosures can be expensive, IP68 aluminum enclosures offer a cost-effective solution compared to other materials like stainless steel, without compromising on quality or performance. They provide excellent value, especially when long-term durability and minimal maintenance are considered.

9. Environmental Friendliness
Aluminum is a highly recyclable material, making these enclosures environmentally friendly. Choosing aluminum enclosures can support your sustainability goals while ensuring your equipment is well-protected.

10. Reliable and Long-Lasting
With proper design and maintenance, IP68 aluminum enclosures can last for many years, even in challenging environments. This long lifespan reduces the need for frequent replacements, saving you both time and money over the long term.

3. Customizable IP68 Aluminum Enclosures by PUMAYCASE

At PUMAYCASE, we understand that every project has unique requirements, and the standard enclosure may not always meet your needs. That’s why we specialize in customizable IP68 aluminum enclosures, designed to deliver precise protection and functionality for your electronic devices, regardless of their complexity.

Tailored to Your Specific Requirements

We offer complete flexibility in designing enclosures that align with your project’s exact specifications. Whether you need a unique shape, specific dimensions, or additional features, we will work closely with you to create the ideal solution. Our customization options include:

  • Size and Shape Adjustments: Custom sizes and shapes to fit your exact device or equipment.
  • Cutouts and Openings: Precise cutouts for connectors, buttons, displays, and other components, allowing for easy integration into your system.
  • Mounting Features: Pre-drilled holes or custom mounting options for easy installation in your setup.
  • Sealing Options: Enhanced sealing for extra protection against dust, water, and other environmental factors.
  • Surface Finishes: We offer various finishes, including anodizing, powder coating, or brushed aluminum, to meet both functional and aesthetic needs.

Designed for Performance and Durability

Each of our custom IP68 aluminum enclosures is engineered with performance in mind. We use high-quality aluminum and advanced manufacturing processes to ensure that the final product meets rigorous standards for:

  • Water and Dust Protection: With the IP68 rating, your enclosure will offer complete protection from dust and water submersion, even in the harshest environments.
  • Corrosion Resistance: Aluminum’s natural resistance to corrosion ensures long-lasting protection, even in outdoor, marine, or chemically aggressive settings.
  • Heat Dissipation : The high thermal conductivity of aluminum helps dissipate heat, maintaining the temperature stability of your devices and extending their lifespan.

Advanced Manufacturing Techniques

Our state-of-the-art manufacturing processes allow for precise control over every aspect of the design and production of your custom enclosures. This ensures that each enclosure meets high-quality standards, with accurate dimensions, superior sealing, and perfect fitment for your components.

Fast Turnaround and Reliable Delivery

At PUMAYCASE, we understand the importance of deadlines. Our streamlined production process and efficient project management ensure that your custom IP68 aluminum enclosures are delivered on time and within budget. Whether you have a small run or a large order, we have the capability to meet your timeline without compromising on quality.

4.Applications of IP68 Aluminum Enclosures

IP68 aluminum enclosures are designed to offer maximum protection for electronic devices and equipment in challenging environments. With their robust construction, dust and water resistance, and customizable options, these enclosures are used across a wide range of industries. Here are some of the key applications where IP68 aluminum enclosures are essential:

1. Industrial Automation

In industrial settings, automation systems often need to operate in harsh environments, such as factories, production lines, or outdoor installations. IP68 aluminum enclosures are perfect for protecting control panels, programmable logic controllers (PLCs), sensors, and other critical equipment from dust, moisture, and extreme temperatures. They ensure reliable operation and longevity, even in rugged conditions.

2. Telecommunications

Telecommunication equipment, especially those installed outdoors or in exposed locations, requires robust protection from the elements. IP68 aluminum enclosures are used to house wireless communication devices, routers, antennas, and other telecom infrastructure. These enclosures provide protection against rain, dust, and environmental hazards, ensuring uninterrupted service and maintaining the integrity of the equipment.

3. Energy & Utilities

In the energy sector, where equipment is often exposed to environmental extremes, IP68 aluminum enclosures provide essential protection for electrical panels, power meters, transformers, and renewable energy systems like solar power inverters. The high-level protection from water, dust, and corrosion helps ensure the safe and efficient operation of energy equipment in outdoor and industrial environments.

4. Marine & Offshore Applications

Aluminum’s corrosion resistance makes IP68 aluminum enclosures ideal for marine and offshore applications. Whether it’s protecting navigation systems, sensors, communication devices, or control equipment used in ships, oil rigs, or offshore wind farms, these enclosures offer the durability required to withstand saltwater exposure and harsh weather conditions.

5. Medical Devices

In the medical field, reliable protection for electronic devices is crucial to ensure patient safety and equipment reliability. IP68 aluminum enclosures are used to house diagnostic equipment, medical monitoring systems, and portable devices that need to withstand exposure to water, dust, and sterilization procedures. Their durability and resistance to environmental factors help extend the lifespan of sensitive medical electronics.

6. Transportation & Aerospace

IP68 aluminum enclosures are used to protect critical electronic systems in the transportation and aerospace sectors. These include GPS systems, control units, sensors, and communication devices in vehicles, aircraft, trains, and other transportation systems. The enclosures ensure that the equipment remains functional and protected from water, dust, and vibrations encountered in these demanding environments.

7. Outdoor & Remote Monitoring Systems

In industries that require outdoor or remote monitoring, such as environmental monitoring, agriculture, and infrastructure management, IP68 aluminum enclosures provide the necessary protection for sensors, cameras, data loggers, and control equipment. These enclosures allow for reliable performance in extreme weather conditions, ensuring continuous monitoring without the risk of damage from exposure to the elements.

8. Military and Defense

Military and defense applications require rugged equipment that can operate in extreme conditions, including exposure to dust, water, and chemicals. IP68 aluminum enclosures are commonly used to protect communication devices, control panels, sensors, and other critical electronics. Their durability and resistance to environmental factors make them ideal for military vehicles, communication stations, and field equipment.

9. Smart Grid & IoT Applications

With the rise of smart cities and the Internet of Things (IoT), more and more electronic devices are deployed outdoors or in challenging environments. IP68 aluminum enclosures are used to house smart grid systems, IoT sensors, and control units, providing protection from the elements while ensuring connectivity and reliability for data transmission and operation.

10. Agriculture & Farming

In modern farming, technology is used for monitoring soil moisture, weather conditions, and crop health. IP68 aluminum enclosures are ideal for protecting agricultural sensors, irrigation systems, and control units in outdoor and rugged farming environments. Their durability ensures that the equipment continues to operate effectively, regardless of weather conditions or exposure to chemicals and dirt.

11. Security and Surveillance Systems

IP68 aluminum enclosures are commonly used to protect cameras, sensors, and other components of outdoor security and surveillance systems. Whether it’s a remote camera monitoring wildlife, a surveillance system for a parking lot, or a traffic monitoring system on a highway, these enclosures offer reliable protection against dust, rain, and vandalism, ensuring that your security devices continue functioning without disruption.

12. HVAC Systems

In HVAC (Heating, Ventilation, and Air Conditioning) systems, sensitive electronics and controllers need to be protected from harsh conditions such as high humidity and temperature fluctuations. IP68 aluminum enclosures ensure the safety of temperature sensors, control panels, and other critical HVAC components, extending their lifespan and maintaining optimal performance.

5.Tips for Using IP68 Aluminum Enclosures

IP68 aluminum enclosures are known for their rugged protection against dust, water, and other environmental factors. However, to ensure that they provide optimal performance and longevity, it’s important to follow best practices when using, installing, and maintaining them. Here are some essential tips to help you get the most out of your IP68 aluminum enclosures:

1. Ensure Proper Sealing

Keep the sealing gasket in good condition. Regularly inspect it for wear and replace if necessary to maintain the IP68 rating..

2.Check for Proper Ventilation

Ensure proper ventilation for heat dissipation, especially if your devices generate heat. Use vents or heat sinks to prevent overheating.

3.Install with Care

Mount the enclosure on a stable, flat surface and avoid over-tightening screws to preserve seal integrity.

4.Avoid Sharp Edges

Handle the enclosure carefully to avoid damaging edges or corners that could compromise the seal.

5.Proper Cable Management

Secure cable glands and sealing plugs tightly to prevent dust or water ingress. Follow the manufacturer’s guidelines.

6.Regular Inspection and Maintenance

Inspect the enclosure for signs of damage or corrosion, especially in harsh environments. Clean it regularly to maintain its protective qualities.

7.Select the Right Size

Ensure the enclosure fits your equipment properly to prevent overheating or unnecessary weight.

8.Ensure Compatibility with Environmental Conditions

Keep the sealing gasket in good condition. Regularly inspect it for wear and replace if necessary to maintain the IP68 rating..

9.Use Locking Mechanisms

Add locks or latches to secure critical contents and prevent unauthorized access.

10.Consider Customization

Opt for a customized enclosure if you have specific requirements like cutouts or mounting points.

11.Follow Manufacturer Guidelines

Always follow the manufacturer’s instructions to ensure optimal performance and maintain the IP68 rating.

12.Avoid Overloading the Enclosure

Ensure the equipment inside the enclosure fits comfortably without stressing the structure or compromising airflow.

6.Specifications of IP68 Aluminum Enclosures

IP68 aluminum enclosures are designed to provide exceptional protection for sensitive electronic components, ensuring their durability in harsh environments. Below are the key specifications to consider when selecting an IP68 aluminum enclosure

Item NO. Size Color Stock Length
GA001 60*60-L Black / Silver 80mm / 100 mm /120 mm / 150 mm
GA002 75*40-L Black / Silver 80mm /100mm /120mm /150mm
GA003 80*80-L Black / Silver 80mm / 120mm /160 mm
GA004 90*45-L Black /Silver 100mmL / 120mm / 150mm /180 mm /200mm

7.How to Choose the Right IP68 Aluminum Enclosure

Selecting the right IP68 aluminum enclosure is crucial for ensuring the protection and longevity of your electronic components, especially in demanding environments. Here’s a step-by-step guide to help you choose the right enclosure for your application

1. Check the IP Rating
IP68 ensures full dust protection and resistance to submersion in water (up to 3 meters). Ensure this level of protection matches your environmental needs.

2. Match Size to Equipment
Ensure the enclosure has enough space for your components, with room for future expansion if necessary.

3. Consider Mounting Options
Choose enclosures with appropriate mounting holes or DIN rail compatibility for easy installation.

4. Evaluate Material and Finish
Opt for aluminum alloys like 6061 or 5052, which are strong, corrosion-resistant, and lightweight. Look for anodized or powder-coated finishes for added durability.

5. Sealing and Gasket Quality
Ensure EPDM or silicone gaskets are used to maintain the IP68 rating and prevent ingress of water or dust.

6. Thermal Management
If your equipment generates heat, ensure the enclosure has adequate ventilation or heat sinks for cooling.

7. Environmental Compatibility
Check that the enclosure can withstand temperature extremes and chemical exposure specific to your environment.

8. Impact and Vibration
Resistance Look for reinforced corners or shockproof designs if your equipment will be exposed to physical impact or vibrations.

9. EMI Shielding
For sensitive electronics, select an enclosure with built-in EMI shielding to prevent interference.

10. Customization Needs
If you require custom cutouts or specialized features, ensure the enclosure can be tailored to fit your equipment.

11. Certifications
Ensure the enclosure meets industry standards like RoHS, UL, CE, or ISO 9001 for safety and quality assurance.

12. Cost vs. Quality
Balance cost and quality—avoid overly cheap options that may compromise performance.

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